Do you sometimes wonder where our recycling is taken to after it is picked by trucks?
After collection, your commingled/mixed recyclables (aluminium, paper and cardboard moving boxes, glass bottles, steel cans, plastic bottles and cups) are carried to the Materials Recovery Facility (MRF). In the facility, a combination of manual and mechanical sorting is applied to separate the different streams of waste. Mechanical methods include sorting them from their differences in weight, density, and polarity. Let us get into a detailed explanation, so we can have a clear picture of how sorting takes place before a refined cardboard, or a clean recycled paper can be then manufactured. The paper recycling process is important because we want to conserve our forests and maintain our green and friendly environment.
The Process- Recycling Paper and Cardboard
All the papers and cardboard bales are usually taken to a paper mill, where the recycling process starts.
Though used, the papers are differently graded in the industry. The ones that are not much wasted are categorised into a high grade, while the others are sorted in the lowest grade.
The Re-Pulping and Screening Process
In the process, paper is dipped in a vat, which contains chemicals, and water that helps in breaking up the fibres to form a pulp.
Cleaning the Pulp
It is essential to clean the pulp to remove every dirt and contaminants. This is achieved by spinning paper around in the cylinders.
The Deinking Process
Within the paper, we have several accumulated in which needs to be removed. The deinking process takes care of this. A soap-like chemical and air get pumped into the tank to remove the ink. It is a process that entails cleaning the papers using a detergent-like chemical. In the presence of air, the detergent gets rid of all the inks printed on the papers.
Drying the Pulp
After a thorough cleaning, the pulp is poured out onto a screen to dry. The fibres come together as the water dries out. The accumulated water is removed by squeezing out the remaining water using rollers.
The Product Obtained Is Ready For Re-Manufacture
The paper collected is now waiting to be reformed into other useful products. It is ready to be processed into office paper, toilet paper, packaging boxes, and egg cartons. During the entire process, a waste product known as sludge is always produced. The residue is used in the farms as fertiliser.
Papers are environmentally friendly. They can be recycled for more than seven times. Most importantly, when the recycling process has reached its maximum limit, the paper can be broken down into organic waste. It is biodegradable.
In-Office Paper Recycling Machine
You possibly have papers in your office, which you think need to be tossed into a trash can. But please, consider getting a recycler. We appreciate the current technology that can allow us to use papers, and then recycle them within our office at our own convenient time. I was impressed with the way the created behemoth operates. The Epson creatively designed this beautiful machine that can generate beautiful papers out of very useless trash deserving products.
Up to now, people are still wondering the technicalities employed in the creation of the in-office paper recycling machine. The way this machine operates is beyond normal explanation. It is miraculous. It feels good just to take pieces of useless papers, stick them into the Epson paper recycling machine, and then wait for some time. You will witness how the device dramatically removes fresh sheets of A4 and A3 papers.
While recycling papers using an office machine like Paperlab, you don't even need water, unlike in the industrial process. Paperlab was designed in a manner that it respects water, and would work accordingly to ensure water is conserved for use in other essential activities. The machine is pretty big. You have to create enough space within your office before installation. If you know your office is less spacious, don't think of installing an in-office paper recycling machine.
The Process of Recycling Papers Using an In-Office Paper Recycling Machine
The machine turns sheets of paper into fibres after you have placed the waste paper in it. It is like a destruction of the paper, transforming into an entirely different state before recollecting the back together. Don't make an attempt at putting useful or confidential documents into the machine, expecting them to come out in the same condition; they will be deformed, so they are reformed.
In the next step, fibres formed are bound together with other materials to enhance the paper strength and witness. The machine is typically equipped with different chemicals on board, and that turn out to be essential during strength and whiteness enhancement. The machine can also add fragrance, flame resistance, and colours to your new batch of papers.
Lastly, the machine uses pressure forming to generate the final product. The end products, in this case, include business cards, A3, or A4 papers at various thicknesses.
As mentioned earlier, however, the recycling process is limited to some factors. Not every paper can be recycled. You can recycle papers and cardboards when they are used for permanent records, e.g. wallpaper, books, etc. It also reaches a point when the paper cannot be recycled indefinitely. The paper weakens and wears off. Therefore, we cannot fully rely on paper recycling processes. For continued supply, we must have industries in charge of new paper production- producing virgin papers. Otherwise, almost any used paper can be recycled. Newspapers, packaging, stationery, magazines, greeting cards, catalogues, and wrapping papers can all be recycled.
Separating recyclable papers from the non-recyclables is important. Non-recyclable papers include the ones contaminated with food, household waste or broken glasses.
Recycling papers are essential because it keeps the environment clean and also protects against air pollution when papers are burnt. Incineration isn't a good idea because it pollutes the air and brings about the greenhouse effect. Recycling the papers and cardboard boxes is both environmentally and economically friendly.
You can find some answers to frequesntly asked questions from here.